AI Empowers Smart Manufacturing: One Barrel, One Code for Traceability! Laiwu High-Tech Zone Enterprises Lead the Transformation and Upgrading of the Packaging Manufacturing Industry

近年来，莱芜高新区山东领秀塑业有限公司深耕塑料包装容器制造领域，聚焦智能化、数字化转型升级，以技术创新破解传统制造痛点，推动生产提质、效能提速、品质提优，让小小塑料包装桶跻身高端配套市场，成功进入潍柴、重汽、东风等知名企业供应链，持续擦亮莱芜智能制造名片。

企业大力推进智能车间建设，配备60余台套自动化注塑、吹塑设备及智能机器人，实现码垛、转运、成型全流程自动化作业。车间呈现“机器多、人工少”的现代化生产格局，仅60余名员工即可完成高效量产，数字化、精细化管理全面落地，为企业高质量发展筑牢根基。

针对传统人工质检效率低、易漏检等问题，企业自主研发AI视觉分拣系统，为生产线装上“智能慧眼”。系统可毫秒级捕捉产品细微瑕疵，精准识别异色、混料等缺陷，溯源锁定生产工序与模具问题，自动完成次品剔除，可替代8名人工岗位，每年节约成本40余万元，大幅提升产品合格率与生产线运行效能。

同时，企业创新推行“一桶一码”溯源管理，为每件产品赋予专属“数字身份证”，实现原料批次、生产工序、检测数据、产品流向全链条可查、可溯、可监管，有效防范仿冒窜货，精准处置质量隐患，全面筑牢产品质量防线。

凭借持续技术革新，企业斩获丰硕成果，先后获评国家级智能工厂培育单位、省级智能工厂、省数字经济“晨星工厂”试点，拥有20余项专利及软件著作权，积极参与行业标准制定，综合竞争力持续攀升。下一步，企业将持续深耕智改数转、绿色转型、技术创新，不断优化生产工艺、丰富产品体系，全力打造国内一流的包装容器制造企业。

In recent years, Shandong Lingxiu Plastic Industry Co., Ltd. in Laiwu High-tech Zone has been deeply engaged in the manufacturing of plastic packaging containers, focusing on intelligent and digital transformation. Through technological innovation, it has solved the problems of traditional manufacturing and promoted the improvement of production quality, efficiency and product quality. Small plastic packaging containers have entered the high-end supporting market and successfully entered the supply chains of enterprises such as Weichai, Hongqi and Dongfeng. The Laiwu intelligent manufacturing brand has been continuously polished.

The enterprise has vigorously promoted the construction of intelligent workshops, equipped with more than 60 sets of automated injection molding, blow molding equipment and intelligent robots, achieving full-process automation of palletizing, transportation and molding. The workshop presents a modern production pattern of "many machines and few workers", and only 60 employees can complete efficient mass production. Digital and refined management has been fully implemented, laying a solid foundation for the enterprise's high-quality development.

In response to the low efficiency and prone to missed inspections of traditional manual quality inspection, the enterprise independently developed an AI visual sorting system, installing "intelligent eyes" on the production line. The system can capture product minor flaws in milliseconds, accurately identify color differences, mixtures and other defects, trace back and identify the production process and mold problems, and automatically eliminate defective products. It can replace 8 human positions and saves 400,000 yuan in costs annually, significantly improving product qualification rate and production line operation efficiency.

At the same time, the enterprise innovatively implemented "one bucket one code" traceability management, giving each product an exclusive "digital ID", enabling the full chain of raw material batches, production processes, inspection data and product flow to be traceable, traceable and subject to supervision. This effectively prevents counterfeiting and counterfeiting, precisely handles quality risks, and comprehensively builds a quality defense line.

With continuous technological innovation, the enterprise has achieved fruitful results, being awarded as a national intelligent factory cultivation unit, a provincial intelligent factory and a provincial "Morning Star Factory" pilot. It has more than 20 patents and software copyrights, actively participates in industry standard formulation, and its comprehensive competitiveness continues to rise. In the future, the enterprise will continue to deeply focus on intelligent transformation and digitalization, green transformation and technological innovation, continuously optimize production processes and enrich product systems, and strive to build a first-class packaging container manufacturing enterprise in China.