Orders are scheduled until the end of June next year! The memory rubber tire of this “little giant” in Dongying is amazing

大众新闻·海报新闻    17:08原创

Shandong Hongsheng Rubber Technology Co., Ltd., established in 2014, boasts assets of 3.8 billion yuan and over 2,000 employees. With an annual production capacity of 24 million high-performance semi-steel radial tires, it is recognized as a national-level "Little Giant" enterprise specializing in precision and innovation, a national-level green factory, and an advanced smart factory in Shandong Province.

In the workshop, the intelligent molding machine operates at high speed, shaping rubber raw materials into the tire embryo of "memory rubber" high-end tires at a second-level pace. The highlight of this product lies in its formula and structure: it uses modified solution-polymerized styrene-butadiene rubber, combined with low-temperature mixing technology, to strike a balance between wear resistance, low rolling resistance, and strong grip; the tire body adopts a "6+2" reinforced design, equipped with double-layer high modulus low shrinkage cord and crown composite blended reinforced cord, which can quickly recover its original shape after being deformed under stress.

After the embryos are off the production line, they are automatically scanned and weighed, and then enter a 12-meter-high intelligent three-dimensional warehouse with nearly 7,000 storage locations via a conveyor line. The entire process is automated by stackers and MES systems, resulting in an increase of over 60% in inventory management efficiency.

The self-repairing silent tire has secured the title of the ninth batch of Shandong Provincial Manufacturing Industry Single Champion, with a market share of 32% in the province. "This high-end tire made of memory rubber fully covers all domestic new energy vehicle usage scenarios, and our order book is very full. The production plan has been scheduled until the end of June," said Song Fangzhao, the head of the enterprise's production management department.

山东宏盛橡胶科技有限公司。这家2014年成立的企业现有资产38亿元、员工2000余人,具备年产高性能半钢子午胎2400万条的能力,是国家级专精特新“小巨人”企业、国家级绿色工厂、山东省先进级智能工厂。

车间里,智能成型机高速运转,以秒级节奏把橡胶原料塑造成“记忆橡胶”高端轮胎的胎胚。这款产品的看点在配方和结构:选用改性溶聚丁苯橡胶,搭配低温混炼工艺,在耐磨、低滚阻、强抓地之间找平衡;胎体采用“6+2”加强设计,配双层高模低缩帘线与胎冠复合混纺补强帘线,受力变形后能快速恢复原形。胎胚下线后自动扫码、称重,经输送线进入12米高、近7000个货位的智能立体库,靠堆垛机和MES系统完成全流程自动化,出入库效率提升六成以上。

自修复静音轮胎拿下第九批山东省制造业单项冠军,省内市场占有率达到32%。“这款记忆橡胶高端轮胎完全覆盖国内所有新能源汽车使用场景,在手订单十分充裕,生产计划已经排到了6月底。”企业生产管理部部长宋方昭说。

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制作:周梦迪 赵静